Are You Aware of the Difference between Welded and Woven Mesh?

As the summer season approaches in the UK, people prefer to open their windows to get fresh air inside the room. However, the presence of many insects makes it almost impossible to keep the windows open.

Premier Screens offers the solution to this problem and provides high-quality fly screens for windows to prevent the entry of insects and flies, thus keeping your premises safe from these unwanted guests, particularly during the summer.

However, when you choose these fly screens in the market, you may come across two types of mesh.

  • Welded mesh
  • Woven mesh

Each of these types of mesh has unique properties and benefits. Therefore, while buying this item, it is essential to understand its characteristics and advantages while you decide to buy them.

1. Welded mesh

Welded mesh is produced through electronic welding of steel wires at intersections, forming a robust and uniform structure with consistent spacing.

The manufacturing process involves threading wire spools into a weld mesh machine, similar to threading wires in a woven wire loom.

The wires are straightened and pre-cut from separate spools to achieve the desired mesh width. This method results in a high-stability, strong mesh suitable for applications requiring rigidity.

During operation, wires from spools are fed through a machine, and pre-cut wires are positioned over them by a mechanism. The machine then uniformly welds each cross-section simultaneously.

The resulting welded wire mesh panel, based on its length, is either rolled into welded wire mesh rolls or cut to size by operators who remove excess material, placing the mesh into piles of customized pieces.

This efficient process ensures the production of consistent and tailored welded wire mesh for various applications.

2. Woven mesh

While producing woven mesh, the weaving of metal wires is usually done over and under each other. As a result, you can achieve much more flexibility.

Also, it can be customized while producing woven mesh as per required weave patterns and wire diameters.

Therefore, woven mesh is more versatile and can be used for many applications. Also, while weaving, a certain specified number of wires will usually be wound around a warp beam and inserted into a specialized weaving loom.

The warp wires are then distributed into heddle frames, splitting them into sets based on the desired mesh weave or pattern.

As the loom operates, the heddle frames move the wire sets up and down while a Shute wire is driven between them. This up-and-down motion secures the Shute wire in place, completing the woven wire mesh production process.

Which mesh will be suitable for you?

Based on your application, you can choose whether to go for welded or woven wire mesh. Welded mesh is generally preferred for rough materials to give them more sturdiness and durability. It is also suitable for corrosive conditions when galvanized for added protection.

On the other hand, woven wire mesh is a cost-effective solution with smaller mesh openings under ΒΌ” for filtration. Primarily, stainless steel makes woven wire mesh to resist corrosion.

The lead times of woven wire mesh are much shorter than those of welded mesh. Hence, they are often preferred for specific applications.